DIY Portable power station
As a senior manufacturer of portable power stations, I am happy to share knowledge about the manufacture, research and development, materials, and selection of portable power stations. I hope you will be interested and pay attention to us.
To DIY a private power station, we must first understand the structure of the portable power station. We have introduced it in detail in the previous article. After we are familiar with the structure, we can start our steps.
Step 1:material preparation
If you are a person with strong hands-on ability, you need to prepare tools such as multimeters, connecting cables, screws, cable ties, and other auxiliary materials. The following are the necessary materials for portable power stations.
- 1xLithium battery pack
- 1xSmart BMS
- 1xUSB Output Control Board
- 1x Assembly shell
- 1x output socket
- 1x cooling fan
Step 2:Battery pack assembly test
When purchasing batteries, you need to pay attention to the built-in, discharge rate, and capacity of the batteries. It is best to use batteries from the same manufacturer and batch, and then process them into 3 series and 5 parallel battery packs through a battery spot welding machine. Choose the protection board as much as possible. The best-selling models of large companies, after processing, look like this:
Step 3:Test purchased inverter and USB control board
Connect the purchased inverter to the USB control board to test whether the function is normal, the load capacity and the protection function. If you encounter quality problems, please consult the merchant in time, and the test parameters can also be obtained from the manufacturer for technical parameter information.
Step4:Assembling the Portable Power Station
When assembling a portable power station, try to choose fire-proof and anti-conductive materials. We use V0 fire-proof PC material, and the shell is made of aluminum alloy. The battery pack and the inverter are easier to fix and isolate for safety protection. Select terminals to avoid exposed wires and cause safety accidents.
Install the battery pack
Install the inverter
At this time, a DIY portable power station is 80% completed. It only needs to install the USB control board and socket on the corresponding plastic panel. Our plastic parts support the pairing of global sockets, so you don’t need to worry about whether you The sockets from that country can be adapted to your sockets. See here, do you think it’s as simple as DIY a portable power station. Finally, we put the aluminum alloy shell on the outside, and a complete finished product is completed, as shown in Figure 1. Do you feel excited? Whether you bring it with it, whether it is a portable power station for camping or emergency lighting, you are all best companion.
Step5:We provide technical guidance
Whether you are an individual or a businessman, we can provide DIY accessories. If you are a businessman, we provide a complete set of product accessories. We support OEM/ODM services. The minimum order quantity is 100 units, which can help you realize commercial value. If you have your own factory, we Can provide aluminum alloy shell, plastic parts, inverter, USB control board, in addition, there will be a complete installation video and technical information to guide assembly and production, hurry up and contact me at support@FGUDLI.COM.